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KMRC Skrifa - 3rd and 4th Rail Electrification Systems - Part 1 - The Background & Design

Our Guildford Branch team member and Network Rail Signalling designer, Simon Paley, takes a look at the 3rd and 4th Rail electrification systems. In this first post he discusses the background to the system. In his part 2 Skrifa post here, he provides a step by step guide how to install 3rd and 4th rail on your layouts and in his part 3 Skrifa post here he discusses the conductor rail accessories and other relevant lineside details.

History

The first use of an electrified conductor rail on a main line railway in the UK was by the City & South London Railway in 1890, who utilised a 500v centrally mounted rail. What could be termed as the first ‘proper’ third rail came about in 1905 when the Liverpool Overhead Railway re-located it’s centrally mounted 525v conductor rail to the outside of the running rails.

The first ‘forth’ rail D.C. electrification system was on the jointly operated Earls Court to High Street Kensington section of the Metropolitan & District Railway in 1899, however it wasn’t until 1901 that the standard 3rd and 4th rail arrangement, operating at 630v D.C., was adopted by, what was to become, the Underground. The fourth rail system was used by several mainline railways as well; The Mersey Rail converted to a 600v DC system, the first railway to convert from Steam to entirely electric operation as did the Lancashire & Yorkshire Railway on its Liverpool Suburban network. The London North Western Railway used the fourth rail system extensively on its London Suburban Network from 1914 onwards.

The third rail system was adopted by the North Eastern Railway for use on its coastal suburban network to the north of the River Tyne in 1904. However, it was in 1913 that the largest D.C. third rail system in the world was started, when the London & South Western Railway (LSWR) decided on the use of a 660v DC system. The London Brighton & South Coast Railway and the South Eastern & Chatham Railway had decided to use different electrification systems ( 6700v A.C. Overhead and 1500v DC fourth rail respectively), but the LSWR system was standardised on by the Southern Railway upon the grouping in 1923.

The Southern third rail systems were then gradually upgraded to 750v from 660v after the 1955 modernisation plan, although now the current setting is between 750v and 850v DC, interestingly, the Isle of Wight System has been running at 660v DC, although the current (2021) upgrade works have seen this increased to the standard 750v.

As well as the Southern Region the other networks of 3rd rail systems in the UK are the Mersey Rail & London Overground networks as well as the Northern City Line between Drayton Park & Moorgate in London. The 4th rail system is used exclusively in the UK by the London Underground, although there are places with it can be seen on ‘Main Lines’ (such as on the Chiltern lines to Amersham), and there are places where both 3rd and 4th rail systems can be seen together (such as at Richmond, Wimbledon and the ‘Watford DC’ lines out of Euston).

Principles of Operation

The principle of operation for both systems is very simple, the positive side of the electric power supply (transformed at the lineside from the National Grid) is fed through the 3rd rail on the outside of the running rails. For 3rd rail only systems, the rail is electrified at 750v whilst for 4th rail systems, the outside rail is electrified at 420v. This is picked by collector shoes mounted on the bogies of the trains and is passed through the trains control systems to the electric motors.

In 3rd rail only systems, the return electric current (at 0v) is fed from the electric motors to the trains wheels to be returned to the substation through one of the running rails. In 4th rail systems, the return electric current (at -210v) is fed to another ‘collector’ shoe running along the central 4th rail.

Where both systems operate together, it is usual that the 3rd outside rail is fed at +660v DC whilst the central forth rail is bonded to the running rail and operates at 0v.

Modelling Conductor Rail

The products and processes described in here are for 4mm:ft or ‘OO’ scale layouts, but can easily be adapted for use in other scales. For instance, 2mm scale modellers can use code 40 rail solder to PECO track pins, whilst 7mm scale modellers can use parts from C&L Finescale.

For the 4mm scale modeller, PECO has both Individulay IL-120 conductor rail insulators  and IL-1 Code 60 Rail in its range.

Before you start installing conductor rail, you should plan out where it will be fitted and what the layout of it is going to be. First of all, lets look at the offset and heights of third and forth rail:

3rd & 4th Rail Cross section

The dimensions are as follows:

Dimension

1:1

(mm)

1:148

(mm)

1:76

(mm)

1:43.5

(mm)

‘D1’

405

2.7

5.3

9.3

‘D2’

717

4.8

9.4

16.5

‘H1’

76

0.5

1

1.7

‘H2’

38

0.2

0.5

0.9


Of course, if you are using PECO components, the heights of the 3rd and 4th Rail is already fixed for you.

Now for layout of third rail, starting with plain line:

3rd Rail Plain Line


Insulators, the components that carry the conductor rail, are placed every 4th or 6th sleepers (Dimension ‘L1’) for the third rail, depending on curvature and location, and placed every 4th sleeper for fourth rail. Also, a third rail insulator must not be on the same sleeper as a fourth rail insulator.

The key to plain line 3rd rail is to try to make sure that the rail is placed evenly either side of the track to ensure that the wear on the collector shoes on either side of the train is even.  There are some places where the side of the track is specified for safety, one of those is in Station Platforms, where the conductor rail must be on the side furthest from the platform, in case someone falls off the platform. Where the rail changed sides of the track, there must be an overlap (dimension ‘L2’), this is specified as 7m, but can be reduced to 6m where the speed is lower than 45mph.

There must also be gaps in the conductor rail for crossings. Where a Level Crossing (LX) with Cattle Grids, crossing the rail, the distance between the conductor rail and the crossing is 0.3m (Dimension ‘L3’) whilst it is 2m for an Authorised Walking Route (AWR) or Staff Crossing.


Dimension

1:1

(mm)

1:148

(mm)

1:76

(mm)

1:43.5

(mm)

‘L1’

3rd Rail

Every 4th or 6th Sleeper

4th Rail

Every 4th Sleeper

‘L2’

>45mph

7000

47

92

161

<45mph

6000

41

79

138

‘L3’

LX

300

2

4

7

AWR

2000

14

26

46




Switches and Crossings, or points, are where conductor rail arrangements gets interesting, for more detailed examples, see the excellent website by Russ Elliot here:, but the diagrams below can be used as a basis:

3rd Rail - turnouts

Dimension*

1:1

(mm)

1:148

(mm)

1:76

(mm)

1:43.5

(mm)

 

Switch

Speed

‘L4’

-

-

760

5

10

17

‘L5’

A

0mph – 20mph

4960

33

65

114

B

20mph – 23mph

6320

43

83

145

C

23mph – 27mph

7965

54

101

183

D

27mph – 31mph

9490

64

125

218

E

31mph – 43mph

12660

85

167

291

F

43mph – 54mph

15730

106

207

362

 


For an example, the conductor rail arrangement for a Crossover could be as follows:

3rd Rail - Crossover


To ensure that the collector shoes on the bogies have a smooth run onto and off the conductor rail, the rail is angled down at the ends to form a ramp. There are two types of ramp, a high speed ramp and a low speed ramp (used where the speed is lower than 45mph):

3rd Rail - High Speed Ramp3rd Rail - Low Speed Ramp

Dimension

1:1

(mm)

1:148

(mm)

1:76

(mm)

1:43.5

(mm)

‘H3’

64

0.4

0.8

1.5

‘L7’

380

3

5

9

‘L8’

3050

21

40

70

‘L9’

1830

12

24

42


The EM Gauge Society provides separate ramp castings for its members, but they can be formed by bending the conductor rail using a pair of pilers.

Check out his Skrifa Post- 3rd and 4th Rail Electrification Systems - Part 2 - a step by step guide in conductor rail installation. and his Skrifa Post - 3rd and 4th Rail Electrification Systems - Part 3 - Conductor Rail Accessories and lineside details.

Further Reading

Although not 3rd or 4th Rail related check out Simon's book Colour Light Signalling for Model Railways. ISBN: 9781785006258 Published in October 2019.

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